Posts Tagged ‘precision assembly’
Product Assembly in China: 5 Tips on How to Find the Right Supplier?
Are you tired of the expensive cost of product assembly services in your home country? You should consider outsourcing your assembly project to China, saving you time and time while maintaining high quality.
However, knowing how and where to find a reliable product assembler in China may feel like an intense task. To learn how to find an experienced and reliable product assembly service provider in China, keep reading for the following step-by-step process.
1. Define Requirements
Before beginning your search for any product assembler, you need to define your requirements for your assembly project clearly with your in-house team members. Make sure that everyone that will be involved is on the same page and consents to the whole process ahead of time, so there can be no confusion or objections later on.
Before moving forward, it’s a good idea to discuss your specific needs such as:
- What’s your product like?
- What kind of materials are you using?
- What parts will you need for assembly?
- How large is the project?
- How long will it take to finish your project?
- Are you looking for a one-time project or an ongoing relationship?
Answering these questions will help you narrow your search and ensure that you find the right person to meet your needs.
2. Learn About the Industry in China
There are many product-assembly plants around China, and all of them vary. Before you start your search for the right supplier, it’s important to learn about the industry. Generally speaking, the product assembly industry in China is huge. One of the largest segments of this market is an electronic assembly including semiconductor assembly and cell phone assembly.
In addition to understanding the size of the industry, you should also familiarize yourself with the key advantages of the market. There are many reasons foreign companies outsource their product assembly to China rather than get it done domestically, such as lower costs. However, there are more benefits that should be considered when examining all aspects of this market. Learning about the pros and cons will enable you to make an educated decision about which company you would like to do business with so that you are satisfied with the outcome for both parties involved.
3. Do Due Diligence
Suppose you are going to hire a product assembly company in China in the near future, then you must complete rigorous due diligence and risk mitigation at least one month in advance. This way, there will be enough time for comparison to find the best possible candidate.
Start by researching the company’s background, reputation, expertise, and service category so you can reach out to those who are suitable for your project.
Then, check for their case studies and previous customer reviews carefully, and get in touch with past clients in the forum to see if they have any other recommendations. These sources will provide you with valuable information about the product assembler’s experience, reliability, quality, and pricing structure.
Finally, take the time to meet with the company and get a feel for the team that will be handling your assembly project. Make sure that the staff have sufficient experience and expertise and are committed to meeting your needs.
4. Register Your Intellectual Property Rights in China
This is an important and necessary step to take. Before proceeding with any business transaction, you need to register your intellectual property rights in China even if you have them filed and registered in your home country, which is a good way to protect yourself from infringement. The IP rights include any watermarks, trademarks, and other copyrights related to your original idea and design.
This is a crucial step that should not be overlooked, as failure to do so could lead to serious repercussions. If you don’t register your IP in China, it means that if someone else files for these first before you do, they can take over all ownership of the product. It doesn’t matter if your company is one-of-a-kind or not, nobody can claim ownership without registering IP rights in China.
By registering your intellectual property in China before partnering with a product assembly service provider, you can ensure that your designs and ideas are safe from theft and misuse. Furthermore, registering your IP can also help you build trust with potential suppliers, showing that you are serious about protecting your work.
5. Conduct Independent Audits
Finally, it’s important to ensure that your supplier is up to the task because you want to receive high-quality products without risks. Conducting independent audits of a potential supplier’s assembly facility and processes can help you make sure that they have full capabilities to meet your quality standards.
If you are unable to visit the plant in person currently, hiring a third-party inspection company would serve your needs best. The inspector will visit the plant on your behalf, ask and confirm with the supplier questions about their workflows, safety protocols, and any other relevant information, and check their product sample to see if the quality is up to standards. The inspector will also review related certifications and documents regarding these tasks.
By conducting an independent audit of your product assembly supplier, you can have a more comprehensive understanding of the supplier’s capabilities and quality control measures to ensure that you are making the right decision for your business.
Work With a Western-owned Product Assembly Supplier in China
Finding the right product assembly supplier in China can feel like a dubious task. The good news is that we at Shield Works are here to assist you anytime you require it.
As a British-owned and managed company in China since 2005, we have an extensive understanding of the ins and outs of getting products to those who need them. This level of experience provides great reliability when it comes to meeting expectations for quality and consistency. Reach out today to learn more about how our services can help you!
Top 10 Tips for Finding a Reliable Contract Manufacturer in China
China has long been known as the factory of the world, and for good reason. With its vast pool of skilled labor and competitive pricing, it’s no wonder that so many businesses turn to China when looking for a contract manufacturer. However, as with any business endeavor, it’s important to tread carefully and do your due diligence when searching for a contract manufacturer in China.
In this blog post, we’ll be sharing the top 10 tips to help you find a reliable contract manufacturer in China. By following these tips, you’ll be able to navigate the Chinese manufacturing landscape with confidence and find a quality partner to help bring your products to market.
Tip #1: Do Your Research
Before you even begin your search for a contract manufacturer in China, it’s important to do your research. This means learning about the different regions of China, the different industries, and the types of products that are manufactured in each area. This will help you narrow down your search and make it easier to find a contract manufacturer that specializes in the type of products you need.
Tip #2: Use Online Resources.
The internet is a treasure trove of information when it comes to finding a contract manufacturer in China. There are a number of websites and platforms that can help you connect with manufacturers, such as Alibaba and Google. However, it’s important to remember that not all manufacturers listed on these sites are legitimate, so be sure to do your due diligence and vet any potential partners carefully.
Tip #3: Visit Factories in Person
One of the best ways to ensure that a contract manufacturer is legitimate and capable of delivering the quality of products you need is to visit the factory in person. This will allow you to see the facilities, meet the staff, and get a sense of the manufacturing process firsthand. It’s also a good opportunity to discuss your requirements and ensure that the factory has the capabilities to produce your products. Now that China is all reopened, you can travel whenever you can!
Tip #4: Check for Certifications & Standards
When looking for a contract manufacturer in China, it’s important to check for certifications and standards. This can include ISO certifications for quality management and environmental management, as well as certifications for specific industries such as toy safety or medical device regulations. Having these certifications can be an indication of a manufacturer’s commitment to quality and can give you peace of mind when it comes to the safety and compliance of your products.
Tip #5: Consider Language & Cultural Barriers
China is a vast country with many different regions and dialects, and this can lead to language and cultural barriers. When selecting a contract manufacturer, it’s important to consider these barriers and make sure that there is good communication between your team and the manufacturer’s team. This can include hiring a translator or hiring a sourcing agent who is familiar with the Chinese market and culture.
Tip #6: Get References & Check Them
When looking for a contract manufacturer in China, it’s important to get references from other companies that have worked with the manufacturer. This can give you an idea of the manufacturer’s reliability, quality of products, and ability to meet deadlines. Be sure to check these references carefully and ask for specific examples of how the manufacturer has performed in the past.
Tip #7: Look for a Long-Term Partnership
A contract manufacturer is not just a vendor, it’s a partner in your business. When looking for a contract manufacturer in China, it’s important to consider the long-term potential of the partnership. This includes things like the manufacturer’s ability to scale production as your business grows and the manufacturer’s willingness to invest in new technologies and equipment to improve the quality of your products. A long-term partnership can lead to cost savings and improved efficiency in the long run.
Tip #8: Consider the Logistics & Shipping
When working with a contract manufacturer in China, logistics and shipping can be a major concern. Make sure to discuss shipping options with the manufacturer and consider things like lead time, shipping costs, and customs clearance. It’s also important to consider the manufacturer’s location in relation to your market, as this can affect shipping times and costs.
Tip #9: Protect Your Intellectual Property
Intellectual property (IP) is a major concern when working with a contract manufacturer in China. Make sure to take steps to protect your IP, such as signing non-disclosure agreements (NDAs) and registering your trademarks and patents in China. It’s also important to be vigilant about monitoring for IP infringement and taking action if necessary.
Tip #10: Be Prepared for the Unexpected
Despite your best efforts, things can still go wrong when working with a contract manufacturer in China. Be prepared for the unexpected by having contingency plans in place and being open to problem-solving. This can include having backup manufacturers or sourcing alternative materials if necessary.
Finding a reliable contract manufacturer in China is not always easy, but by following these tips, you can increase your chances of success. Remember to do your research, visit factories in person, and look for a long-term partnership. By investing the time and effort to find the right contract manufacturer, you can ensure that your products are of the highest quality and that your business is on track for success.
Shield Works is one that checks all the aforementioned boxes, with 17 years of experience and self-owned facility that guarantees the whole process will be done in-house and on your watch. Contact us today!
Working With a Product Assembly Company in China: 10 Things to Consider
Working with a product assembly company in China can be a cost-effective solution for manufacturing products, but it is important to pay attention to a number of factors to ensure a successful outcome.
From ensuring quality control and understanding lead times to protecting intellectual property and navigating cultural differences, these considerations will help to ensure a smooth and successful manufacturing process. By carefully considering these 10 points, you can increase your chances of success when working with a product assembly company in China.
Quality control
Ensuring that the finished products produced by the assembly company meet your standards is crucial. Make sure to discuss the company’s quality control processes and procedures, and consider visiting their facility to observe them firsthand now that China has reopened its borders.
This will help to ensure that the products produced meet your specifications and requirements. It is also a good idea to set clear quality standards and establish a process for addressing any issues that may arise.
Lead times
It is important to be aware of the lead times for production and delivery, as well as any potential delays that may arise due to factors such as holidays or unexpected events.
Make sure to build in sufficient time for production and delivery in your overall project timeline to avoid any delays or disruptions. It is also a good idea to plan for contingencies in case of unexpected delays.
Communication
Good communication is key to a successful working relationship. Make sure to establish clear lines of communication with the assembly company, including a designated point of contact, and discuss any issues or concerns as soon as they arise.
This will help to prevent misunderstandings and ensure that any problems are addressed promptly. It is also a good idea to have regular check-ins with the company to stay up-to-date on the progress of your project.
Costs
Understanding all of the costs associated with working with the assembly company is important. This includes material costs, labor costs, and any additional fees.
Negotiate a fair price and consider asking for a written quote to ensure that there are no misunderstandings. It is also a good idea to budget for any potential additional costs that may arise during the production process.
Intellectual property
Protecting your intellectual property is crucial when working with a product assembly company in China. Make sure that the company has agreements in place to safeguard your intellectual property, such as non-disclosure agreements and intellectual property licensing agreements.
This will help to prevent unauthorized use or disclosure of your intellectual property. It is also a good idea to consider registering your intellectual property in China to provide additional protection.
Legal issues
There may be a few issues to consider when working with a company in China, such as differences in business practices or regulations.
It is a good idea to have some legal aid to help navigate any legal issues that may come up and protect your interests. This may include reviewing contracts and agreements, and providing guidance on regulatory matters.
Cultural differences
It is important to be mindful of cultural differences when working with a product assembly company in China. Try to build a good working relationship with the company by showing respect for their culture and practices.
This may involve adapting to different business customs and communication styles. It is also a good idea to educate yourself on Chinese culture and customs to better understand and appreciate the perspective of the assembly company.
Sustainability
The environmental impact of working with a product assembly company in China is something to consider. Look for a company that is working to reduce their carbon footprint and minimize their environmental impact.
This can help to reduce your own environmental impact and may be important to your customers. It is also a good idea to discuss sustainability practices.
Flexibility
Being open to working with the assembly company to find solutions to any challenges that may arise can be helpful.
This may involve adjusting your product design or production timeline to accommodate the company’s capabilities or constraints.
Payment terms
Clearly defining payment terms and ensuring that they are fair and reasonable for both parties is important.
Consider using a letter of credit or escrow account to protect yourself in case of any disputes. This can provide security and help to ensure that you are paid on time.
By paying attention to these 10 factors, you can increase your chances of success when working with a product assembly company in China. From establishing clear lines of communication to protecting your intellectual property, these considerations will help to ensure a smooth and successful manufacturing process.
But a great assembly company there will make the process even easier and smooth. One with ample experience, their own facility and legal partnerships, like Shield Works, which can help you secure quality components and parts, ensure in-house operation and have your IP in good hands. Contact us today!
5 Hidden Perks of OEM Manufacturing in China You Aren’t Told of
OEM manufacturing in China can be a great option for businesses looking to expand their reach in the global market. It offers many advantages, including cost savings, a larger customer base, and access to more resources. However, there are several hidden perks that many people are unaware of when it comes to OEM manufacturing in China. In this blog post, we’ll share five of these lesser-known benefits that you may not have known about before. So keep reading to learn about the hidden perks of OEM manufacturing in China that you aren’t told of!
Cost-Effectiveness
OEM manufacturing in China has become increasingly popular over the last few decades due to its cost-effectiveness. China offers lower production costs, wages, and overhead expenses compared to other countries, allowing businesses to remain competitive and maximize their profits.
In addition to the general cost savings associated with outsourcing production to China, there are other financial benefits.
Companies are able to reduce the cost of shipping by having their components made close to the source of raw materials. Additionally, due to the scale of production available in China, businesses can benefit from bulk discounts and better pricing on raw materials.
Finally, by keeping production in China, businesses can reduce the need for long-term investments in expensive equipment and staff. This allows them to focus on the core aspects of their business and invest their resources more effectively.
A Large Pool of Skilled Workers
When it comes to finding reliable workers for your OEM manufacturing in China, there is an abundance of skilled and experienced labor available. There are over 800 million people in the labor force in China, making it one of the largest markets for hiring workers.
Moreover, the Chinese workforce is known to be highly dedicated and driven, ensuring that your manufacturing projects will be completed on time and to the highest standards.
Not only does China have a large pool of skilled workers but their wages are also significantly lower than other developed countries. This makes it a great choice for companies looking to cut costs and increase their profit margins.
Furthermore, many Chinese factories are willing to negotiate prices and terms, meaning that you can get a good deal on manufacturing services when working with them.
Overall, China’s large pool of skilled workers makes it an attractive choice for OEM manufacturing. With so many experienced laborers available and relatively low wages, you can save money while still getting high-quality results.
Efficient Lead Times
One of the biggest hidden advantages of OEM manufacturing in China is the efficient lead times. OEM manufacturers have established supply chains that can help to speed up production time, helping you to get your products to market faster.
Additionally, Chinese OEM manufacturers have been able to establish extensive networks of suppliers and raw materials to reduce the time it takes to get your products ready for sale. This can save your business both time and money.
Chinese manufacturers are also well-versed in international logistics and can often provide competitive shipping rates. By utilizing these services, you can reduce the cost of shipping and have your products delivered to customers faster. This can be extremely beneficial for businesses that rely on quick turnaround times.
Furthermore, OEM manufacturers in China are also very good at ensuring orders are filled in a timely manner. Many Chinese OEM manufacturers have established processes and systems to ensure orders are fulfilled as quickly and efficiently as possible. This can help to reduce the stress of managing orders and ensure that your customers receive their products when they need them.
Quality Control
When it comes to OEM manufacturing in China, one of the most important aspects is quality control. You need to make sure that all components are created with precision and accuracy, and that the finished product is of the highest quality possible.
With OEM manufacturers in China, you can rest assured that quality control processes are strictly followed and enforced.
It is required that all manufacturing processes adhere to the relevant quality standards and regulations. In addition, many Chinese manufacturers are also required to have their products tested by an independent 3rd-party certification agency before they can be sold.
This helps to ensure that all products meet the highest levels of quality and safety requirements.
Furthermore, OEM manufacturers in China use advanced technology such as Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) to ensure the production process is precise and accurate. This allows them to produce complex components with a high level of accuracy and consistency.
Finally, experienced technicians monitor the production process on a regular basis to ensure quality is maintained throughout the entire manufacturing process. This ensures that any issues are identified and rectified quickly, thus ensuring that the finished product is of a high quality.
Technology and Innovation
The one thing often overlooked is the country’s commitment to developing and implementing cutting-edge technology and innovation.
From using the latest equipment and advanced machinery to embracing new technologies, OEM manufacturers in China are leading the way in modern manufacturing solutions. They offer efficient processes, such as AI-powered solutions and robotics, that can drastically reduce production costs and time-to-market.
In addition, Chinese manufacturers have also invested heavily in improving their factory automation and quality control measures. This means that many OEM manufacturers are now able to produce components with great accuracy and consistency.
The result is high-quality products that meet the expectations of customers, while still being cost-effective.
Finally, the Chinese government has also been very supportive of the country’s move towards innovative solutions. They have provided funding to many initiatives, including the Made in China 2025 program, which encourages OEM manufacturers to adopt new technologies and automation solutions.
This commitment to technology and innovation ensures that Chinese OEM manufacturers remain competitive in an increasingly globalized market.
But there’s a sea of options for you to choose from. How to nail a good one? Find one with their in-house design and engineering team, supplier networks and industry experience, just like Shield Works. Talk to us today, and let us know how we can help you advance your business goal!
Top Reasons to Use Contract Manufacturing for Start-ups
Contract manufacturing is a great solution for start-ups who need to manufacture a product but don’t have the resources to do it themselves. Contract manufacturing allows start-ups to outsource their manufacturing needs to a reliable, experienced third-party provider, which can save them both time and money in the long run. In this blog post, we’ll discuss the top reasons why contract manufacturing is such a great choice for start-ups.
Cost-Effective
When it comes to starting a business, cost can be a major factor in success. Thankfully, contract manufacturing can be an effective way to reduce costs while maintaining high quality production.
Contract manufacturing allows start-ups to outsource their production to a third party at a lower cost than if they were to produce the items themselves. This is beneficial for start-ups because it allows them to save money on expensive equipment and labor costs, allowing them to focus their efforts and resources on other areas of the business.
Additionally, contract manufacturers often have access to state-of-the-art equipment and technology that start-ups may not have access to, which can help ensure that products are of the highest quality. Overall, using contract manufacturing is an excellent way for start-ups to cut costs while still maintaining a high-quality product.
Scalable
As a startup, it can be difficult to find the resources and capacity needed to scale up production of your product. Contract manufacturing offers start-ups the scalability they need to quickly adjust their production rate to meet customer demands.
Because contract manufacturing is based on a project basis, you’re able to easily scale up or down depending on your production needs. This can make it easy to manage your costs while still producing a high-quality product.
With the right contract manufacturer, startups can easily scale up production without having to invest in extra machinery or staff. This allows them to concentrate on other aspects of their business while leaving the production side of things to an experienced team.
Additionally, contract manufacturers are often well-connected in the industry, and can provide access to suppliers and other resources that can be hard to find on your own. With their help, you can easily find the parts and materials you need for your product at the best price available, allowing you to maximize your profits.
Quick Turnaround Times
One of the biggest advantages of contract manufacturing for start-ups is the quick turnaround times. Compared to an in-house manufacturing setup, contract manufacturing offers significant savings in terms of time and cost. When you outsource manufacturing, you’re able to produce your product in a fraction of the time compared to traditional production methods. This can be especially beneficial for start-ups who are looking to get their products to market as quickly as possible.
By utilizing contract manufacturing, you’ll have access to high-quality production equipment and expert technicians who are trained in advanced manufacturing processes. This allows you to produce your product in a shorter amount of time, which can lead to quicker market entry and faster returns.
Contract manufacturing also eliminates much of the overhead associated with in-house production, which can free up more resources for marketing and sales efforts.
Increased Flexibility
Contract manufacturing is an excellent option for start-ups that are looking to grow quickly and efficiently. One of the biggest benefits of contract manufacturing is increased flexibility, which can make the process of launching a product much easier.
With contract manufacturing, you don’t have to invest in costly equipment or facilities to produce your product. Instead, you partner with a contract manufacturer who will handle the production process for you. This means that you can focus on other aspects of your business, such as developing marketing strategies or building your customer base.
You also don’t have to worry about meeting large minimum order quantities when working with a contract manufacturer. This allows you to test the market before investing in a large inventory. And because you’re not tied down to one particular manufacturer, you can easily switch to another if you’re not happy with the quality or prices you’re receiving from the first.
Contract manufacturers can also provide additional services such as product design, packaging, assembly, and testing. This can reduce the amount of time it takes to launch a product as well as ensure quality control throughout the entire production process.
By partnering with a contract manufacturer, start-ups can gain access to more advanced technologies and experienced personnel, without having to invest in their own production facilities. This can help startups stay competitive in the market and bring their products to market faster.
Improved Quality Control
One of the main advantages of using contract manufacturing for start-ups is improved quality control. Contract manufacturing allows businesses to focus on quality, rather than quantity.
Because contract manufacturers specialize in their field and have years of experience, they can often produce a higher quality product than a start-up could achieve with the same amount of resources.
Contract manufacturers also typically use the latest technology and have the most up-to-date production processes in place, ensuring that products are produced consistently and with minimal defects. Additionally, contract manufacturers can provide access to advanced testing and quality assurance services to ensure that products meet required standards. This can help to reduce product returns and improve customer satisfaction.
Finally, by using contract manufacturing, start-ups can benefit from the expertise of experienced professionals who know what it takes to produce high-quality products. They will be able to guide your business through the entire production process, from design and prototype testing to final assembly. With their knowledge and experience, contract manufacturers, like Shield Works, with 17 years in the industry, can help you create products that are not only cost-effective but also reliable and of the highest quality. Contact us today!
7 Tips for Improve Your Assembly Line Efficiency
When it comes to improving your assembly line efficiency, there are two important factors to consider: the flow of materials through the production process and the performance of your employees on the assembly line. Here are seven tips for improving your assembly line efficiency based on these factors.
1) Know your process
When it comes to improving the efficiency of an assembly line, the first step is to understand the process. Before you can make any changes or adjustments, you need to have a clear picture of how your assembly line works. Take some time to observe the operations and make notes of any issues or areas that could be improved.
Talk with the people working on the line and find out what they think. Are there any bottlenecks or points where things slow down? Is the process running smoothly or could it be optimized? Are there any potential hazards or safety risks that need to be addressed? Gathering information from those who are closest to the process can help identify where improvements can be made.
Next, research and compare other assembly lines in your industry. How do their processes differ from yours? What can you learn from their systems and procedures? Utilizing this knowledge can help you make informed decisions about changes to your own process.
Finally, review all of your findings and determine which steps will lead to the most efficient assembly line. Make sure you consider how any proposed changes will affect the workers, as well as the overall efficiency of the operation.
2) Assess your current efficiency
When it comes to improving the efficiency of an assembly line, the first step is assessing where you currently stand. Taking a look at your production process from beginning to end is essential for identifying any bottlenecks and inefficiencies that could be hampering your progress.
Start by looking at your current processes, machines, and personnel. Note how many items you’re able to produce per shift and any problems that arise during production. Are there any tasks or processes that take too long or could be improved with automation? Are there any areas where workers are having to wait around for machines or materials?
Another important step in assessing your current efficiency is tracking and analyzing your data. What does your data say about the performance of your assembly line? Are there any trends in production speed, quality, or errors that you can spot? By collecting and analyzing data on your current processes, you can identify problem areas and find ways to make improvements.
3) Develop goals for improvement
The next step to improving your assembly line efficiency is to develop goals for improvement. What areas need to be improved? Make sure your goals are measurable and achievable. Set timeframes for each goal and have milestones in place to check progress.
When setting goals, think about overall efficiency, quality control, cost reduction, and safety. For example, if you want to increase productivity, consider adding more workers or reducing the amount of idle time.
If you want to improve safety, focus on training employees on how to do their job safely and work with maintenance personnel when there are mechanical issues with machinery. You can also use innovative technology like sensors or robotics which may help make your workplace safer or more efficient.
4) Simplify your process
Having an organized assembly line can reduce production time and make it easier to identify problems and find solutions. This can be done by using tools like workflow charts and boards to document each step of the production process and identify any areas that could be improved.
The goal here is to reduce the number of steps needed to complete a task and make it easier for people to quickly find and address any problems that may arise.
For example, if you’re dealing with large-scale orders, you may want to look into implementing a batching system that allows you to complete multiple orders at once rather than working on them one-by-one. This can help you increase efficiency while reducing the amount of time and effort required to process orders.
5) Automate where possible
If you are looking to improve the efficiency of your assembly line, automating certain tasks is a great place to start. Automation can free up time and labor costs while providing consistency in production. Automating certain processes can also help to reduce errors and increase accuracy.
There is no one-size-fits-all solution when it comes to automation; there are many variables that go into determining which process should be automated and what type of technology would be best suited.
It’s important to remember that automation doesn’t always mean replacing human workers with robots. In many cases, automation can take the form of integrating machines with existing manual processes.
For example, you could introduce automated sorting and counting systems to your assembly line to speed up processes and reduce the number of employees needed. Automation can also make it easier to track data, allowing you to better optimize production. With the right automation system in place, you can save time, money, and resources while boosting your assembly line efficiency.
6) Implement quality control measures
One of the best ways to make sure your assembly line runs as efficiently as possible is to implement quality control measures. Quality control allows you to monitor each step of the process and ensure that products are being manufactured in accordance with industry standards and that defects are avoided.
One of the first steps to take when implementing quality control is to identify potential sources of error in your assembly line. This could include reviewing blueprints, inspecting materials, and monitoring machines for proper performance. Once potential issues are identified, you can begin taking steps to prevent them.
You should also consider introducing quality control procedures into your assembly line. These procedures help ensure that products are consistently produced according to specifications and that defective products are identified and removed from circulation. It may also be a good idea to introduce defect tracking systems so that you can better monitor the performance of your assembly line and identify areas where improvements can be made.
Finally, it’s important to create a culture of quality control within your production facility. Encouraging employees to adhere to quality standards, recognizing those who excel in their jobs, and providing opportunities for continuous improvement will all go a long way towards ensuring that your assembly line runs efficiently and effectively.
7) Train your employees
Proper training ensures that each employee understands the expectations, job duties, and safety protocols associated with their role in the assembly line process. Training also gives employees the tools and knowledge they need to work efficiently and complete tasks quickly.
For example, teaching employees about the standard operating procedures for their tasks can help streamline the entire assembly line process. By doing so, each employee will understand what is expected of them and be able to move through the tasks more quickly and accurately.
Additionally, employees should be taught how to properly use any equipment they may encounter along the line. Proper training is essential to prevent errors and ensure that the assembly line runs smoothly, and make sure that your employees are aware of the importance of following safety protocols while on the assembly line.
6 Benefits of Product Assembly Services in China
China accounted for at least 30% of the global manufacturing output in 2021. This speaks to the depth of China’s manufacturing capabilities. When you’re looking to make a new product or upgrade an old one, choosing China as your assembly location is a wise decision.
Product assembly in China is a cost-effective way to get your product on the market faster. Here are the top 6 benefits of using Chinese manufacturing services.
1. Lowers Manufacturing Costs
Labor costs in China are lower than they are in the U.S., Europe, and elsewhere. The average Chinese manufacturing worker earns about one-tenth the hourly wage of a typical U.S. factory employee. Outsourcing your assembly of products to China will always be the more affordable option.
China also has access to raw materials that are cheaper than they are in other countries. This is because China is the world’s largest steel producer, so the country has access to high-grade steel at a low price. Chinese manufacturers can also source materials like copper and aluminum at a more affordable rate.
2. Reduces Shipping Costs and Time
When you ship items in their raw form, this process adds considerable cost to your shipment. It also contributes to time delays because you’ll be receiving components from different suppliers.
It usually takes about 2 – 35 days to ship an item from China to the United States. Shipping multiple items can take anywhere from a few weeks to several months. Your product will have a longer development cycle and take more time before you can release it to the market.
With an assembly service provider on your side, they can eliminate all these issues by sending a bulk shipment of finished products. By shipping in bulk, you’ll also significantly reduce transport costs and delivery times.
Manufacturing facilities have everything necessary for production available onsite, including a standard inventory. They can assemble the products without having to wait for shipments or worry about getting enough parts for each unit.
3. Faster Assembly of Products
Manufacturing in China relies heavily on an assembly line method, where workers are assigned specific tasks. These employees must complete a single task repeatedly while still maintaining high standards of quality control. Because of this, companies can mass-produce a wider array of products that all have a uniform design.
Machinery also contributes to faster production times. Using mechanization, companies can produce more products in a day than they would be able to if each product were made by hand.
The ability to produce large quantities quickly also makes China an attractive option for businesses that create custom designs, such as wedding planners. Producing unique designs is a challenge for most businesses, but China has a large pool of talent that can help to bring new ideas to life. Chinese factory workers also have lots of experience in working with different materials, so they can create products that meet all your specifications.
4. Streamlines the Ordering Process
You don’t have to order a humongous amount of components and store them while they wait for assembly. Instead, you can send your design and specifications to a Chinese factory. They will handle the entire manufacturing process for you.
They’ll order all the required pieces and tools. All that’s required of you is to pay shipping fees.
You also get to experience the benefits of ordering a prototype. You can test its functionality and design before ordering multiple units.
5. Less Workers
Factory workers perform product assembly services in-house. There’s no need to add new workers to your team to complete your project. You also won’t need additional equipment since the factory already has all the necessary tools and machinery on site.
The average factory worker earns about $33,000/year in the U.S. You’ll have to bear this expense in addition to any other manufacturing costs that may arise.
These costs can add up quickly and put you in a financial bind. When you use an assembly service, however, you won’t have to pay tons of new employees. The factory will handle all the labor costs associated with your project, so you don’t have to worry about it!
6. More Freedom
If you decide to outsource your assembly work, you can focus on the core aspects of your business. This will allow you to put more time and effort into marketing and sales or anything else that is important for the success of your business.
Outsourcing assembly also removes the task of having to supervise workers, which is time-consuming and costly. You also don’t have to worry about the quality of your product because the factory will ensure that the assembly team follows every step correctly.
You’ll have a more flexible schedule. As a result, you’ll be able to meet with customers or work on other projects. This will allow you to develop a friendly relationship with your customers, which will keep them coming back for more.
Outsource Your Product Assembly
Product assembly in China is a great way to offload certain processes and create a lower overhead. These benefits can lead to increased profitability and more time to focus on other areas of your business.
When you outsource your product assembly, it’s important to work with a trustworthy supplier. Shield Works Precision Manufacturing has been making quality products for over 16 years. We have a track record of delivering products on time and at a competitive price.
Contact us to learn more about our services. We’ll help you find an efficient solution that works for your business.
What is Precision Assembly and How Can It Benefit Your Business?
The manufacturing industry accounts for about 10% of the UK’s economic output. Because this is such a large and important sector, it’s critical for businesses to take advantage of the latest technologies when creating goods and services.
Precision assembly is one of the most streamlined and effective ways to create a high-quality and uniform production output. Read on to learn what precision assembly is and how it can help your business.
What Is Precision Assembly?
Precision assembly is also called “precision machining.” It’s a manufacturing process that relies on modern equipment to create intricate and complex product output.
Precision assembly uses an automated computer numerical control (CNC) machine. These machine tools are entirely computerized. They function via computer-aided design software.
The engineer looking to create the end product inputs specifications for the output. The machine uses this programming as a blueprint to automatically create complex cuts according to its specifications.
This means that you’ll get the desired output automatically and with the detail and precision that you’re looking for. It also means uniform production across all products and components.
Applications
Precision assembly is used in a wide range of industries. The consumer electronics market is one of the most common. CNC tooling can create circuit boards, wiring, connectors, clamps, switches, and more.
Electronics applications also extend to commercial output in multiple industries. You can create CNC prototypes for industrial machinery and parts. Electronics made with precision assembly methods can also be used in the automotive, aerospace, and manufacturing/construction markets.
In addition to electronics, precision assembly can also help you make both hard and soft goods. Hard goods include jewelry, chains, door locks, lawn products, kitchenware, and more. Soft goods are things like clothing, safety equipment, and home furnishings.
Meets Complex Specifications
Manual tools for product creation can only be so detailed. You will need to position tools at precise angles and constantly move and rework them.
This is not the case with CNC machining because all you need to do is create the design in user-friendly computer software. The machine then assesses the design and comes up with the best way to bring it to life.
At that point, it will use the fastest and most effective machining methods to create a design that matches the exact specifications of your input. Every line, crease, seam, and crevice will be accounted for. This lets you assemble products effectively since every piece will fit perfectly.
Reliable Outsourcing
You do not even need to learn how to use high-level machine tools to take advantage of precision assembly. All you need to do is fine-tune your design within the computer software. You can then outsource the actual production to a third-party company that is versed in how to use the machining tools.
Shield Works Precision Assembly is experienced in manufacturing in China. When you outsource work to us, you’re sending it to an international team willing to assemble your products at a low rate.
However, unlike many internationally-outsourced services, we pride ourselves on advanced software monitoring systems, IPR production, and open access. This lets us create all kinds of products according to international working standards and practices.
So, you will reap the benefits of outsourcing. You will save time, money, space, and effort by not doing everything in-house. However, you can also rest assured that those assembling your products will use high-level machinery and professional techniques to ensure a job well done.
High Product Quality
Reliability doesn’t stop with top-notch production methods. It also means a high-quality output.
Our facilities operate with ISO standard internal quality work practices. Part of this means undergoing rigorous quality testing for each and every project.
Before sending the end product back to you for sale or distribution, we use dual-layer independent quality verification on every piece of output. We make sure that it’s sturdy, durable, and properly constructed. We also make sure that it functions as intended with no hazards.
This is essential because your end-users will be satisfied enough to work with you again. It also helps you to avoid product liability lawsuits because of faulty products.
Uniform Output
In addition to quality, precision assembly ensures a uniform output. People who need to manually create products (by hand or with machinery) are likely to make mistakes. This means time and money are lost due to understandable human failure.
With precision assembly, this problem solves itself. Since the user only needs to input the pre-made software blueprint while the machine does the rest of the work, there is close to zero chance of error.
There won’t be any faulty products or improper cuts. Instead, you will get a uniform output that is the same every time. Whether you plan to wow consumers with precise products or use them in further precise assembly processes, this can help to streamline your business.
Quick Turnaround
Precision assembly is quick because it’s automated. The minute a machine finishes one product, it can move on to the next one. This next output will be a precise replica of the previous one, and once it’s complete, the machine can instantly start yet another.
Because these machines do not need time to rest, they can simply keep making products until your order is complete. They can work overnight and on the weekends. They don’t need to take time to pause between projects.
This means that you can get products to end users as quickly as possible. You will have happier clients and retain more business.
Grow Your Business With Shield Works
Now that you know the basics of precision assembly, it’s time to begin reaping its many benefits. Our team is committed to streamlining your assembly and manufacturing processes so that you can deliver high-quality services in a timely manner.
We have expertise in hard goods, electronics, and soft goods so you can get the most out of your order. Contact us to discuss your specific needs and get a quote.
Is Your 3rd-Party QC Up to Snuff? How to Avoid Quality Control Pitfalls in China
3rd-party quality control, or QC, is vital to maintaining standards in any industry, but especially so in the China sourcing industry. However, many buyers fail to realize that 3rd-party QC is only as strong as the people performing it and the processes they follow. Use these tips to make sure your 3rd-party QC agents are up to snuff and can help you avoid quality control pitfalls in China.
Define Your Product Requirements
Be clear on how you want your product to end up and be specific on all the metrics. It’s not just about quality of raw materials, but also what that means for finished products: Is it meant to last 5 years, or is it disposable after a few months?
It’s important to make sure you have a clear vision of what you want before approaching any factories. For example, are you looking for someone who can create a prototype quickly and cheaply so you can get feedback from potential customers, or do you need high volume production with a tight turnaround time?
Defining these requirements will help you find the right QC partner. You should also research their past work as well as industry reviews. There are plenty of 3rd-party QC companies out there; use them if needed to ensure quality control standards are met.
Understand Your 3rd-Party QC Companies
It is important to have a clear understanding of the quality control process and what type of 3rd-party QC company you are hiring. Use the following questions when interviewing your potential vendors:
1) What is your quality control process?
2) Who performs the inspections?
3) Where are these inspections performed at?
4) What type of inspection do you perform (i.e. 100% inspection)?
5) What experience do you have with this particular product line or industry segment?
It’s always better to get everything straightened out upfront, which is also another effective way to maintain a good relationship with your 3rd-party QC company. After all, they will be working with your products on a day-to-day basis so it’s important that they feel comfortable knowing exactly what their role entails and that they know how you want them to do their job and that you are comfortable with how they do it!
Make Your Communication Simple But On-Point
Although most of the QC inspectors in China can speak English fluently, it is still better to make your language plain and simple. After all, there are still some inevitable cultural barriers. Make sure you clearly communicate what you want and provide detailed instructions on how you want them to do it.
Be clear about what mistakes or problems you want them to look for or find out. A specific set of specifications may be necessary if it’s your first time working with this factory.
Maintain communication with them. Email is not as common of a messaging tool in China as in the west. WeChat is the most widely-used IM app there.
Develop Your QC System
There are three major factors that should be considered into the process of developing your own QC system, which will benefit you in the long run of your business.
1. Know what you’re looking for
Make sure that the standards you’re looking for are spelled out and that your vendor is on board with them, too. This will help prevent any miscommunication down the line.
2. Create a checklist for your quality control process
Make sure you’re including every step of the process so there are no surprises when it’s time to pass inspection.
3. Choose an inspector that knows your need
Someone who can provide the kind of feedback that you need on your product, such as if it should be rejected or not, or if it needs more work before it’s ready to move on to the next step in production or shipping.
Once you’ve done that, you’re ready to keep your quality control on track. Don’t be discouraged by problems if they arise! They can be obstacles for any growing business, and most of all, don’t forget about checking a second opinion. It can help you take necessary precautions and avoid future errors altogether.
Evaluate the Results
Your QC process is not over yet although after mass production. You should always evaluate the results of your quality control process by sampling your goods. You can do this by taking a sample of every 100th unit or randomly selecting every 100th unit, counting the number of errors, and using these figures to calculate a rate of defects per hundred (called defects per hundred).
The defects per hundred tells you how many defects there are in 100 pieces of a certain product. If your defect rate is high, it means that you need more time for corrective measures and new quality control procedures before starting the next round of production.
When evaluating your results, don’t stop at a defect per hundred rate. Look for patterns and reasons for each defect you find.
The next step is to evaluate your quality control process as a whole. If you notice one specific defect occurring frequently, then there is something going wrong in production that needs addressing immediately.
Conversely, if you notice different types of defects occurring often, it could be because there is something wrong with your entire quality control process.
Shield Works is highly experienced in 3rd-party QC with 17 years under the belt. Talk to us today, and know more about how our team can safeguard the production of your product!
7 Tips for Successfully Outsourcing Your Assembly Line to China
The next time you need to manufacture and sell your product, you might consider outsourcing the assembly work to China. While this solution will certainly save you time and money, it’s not without its challenges, so take some time to prepare yourself before going all-in on outsourcing your manufacturing and assembly line to China. Here are seven tips for outsourcing your assembly line successfully to China.
1) Know your facts
When outsourcing anything, it is important to cover all your bases beforehand. Product assembly, however, is unlike most business processes because. all revisions have to happen ahead of time, and things are more complex when outsourced to international firms in Asia.
To illustrate, for example, if a supplier misreads your email and ships 100 units instead of 10, it could cost you thousands of dollars and waste even more time. It is critical that you confirm every detail- from the length and width of each piece to the location of holes or slots -before you start your project.
In the event that any directions are confusing or feel like they’re missing information, please get in touch with your supplier.
2) Find a company that suffices
You need to consider where your products will be shipped from. If a made in China label is part of your business plan, you should know what your options are for assembly and shipping.
Is it important for you to discuss your upcoming lead time, incoterms, and final delivery details with multiple suppliers? Making a product in China is flexible. Your candidates can go to great lengths to win your business. You may have better options depending on the factors that matter most to you, such as price or quality.
And if one company fails to live up to their promises, there’s always another willing contender who might give you a better deal. In many cases, international trade is all about bargaining and negotiation.
A good way to start the process of finding a reliable overseas manufacturer is by looking at current job listings for manufacturing positions in Asia. Or search for manufacturers who already make your type of goods.
3) How you communicate
The most crucial step in product assembly outsourcing is effective communication with your supplier. Make a choice of communication style and stick to it be sure to find your favorite form of communication, and stick to it.
For example, if you prefer email, then make sure that your emails are punctual and detail oriented. In a phone call, talk less than the other party as often as possible, while in video conferences, start talking more often.
The WeChat application is well used in China. It might be the perfect solution for people who want quick replies. Regardless of what level of formality you think you should have with another person–stay with one style that is appropriate for the two of you.
4) Have a presence on-site for quality
In the case of new or complex products, you should definitely have someone on-site checking quality control. In the case of well-established and simple products, some entrepreneurs may trust their suppliers much more and forgo regular quality control visits.
It will be nearly impossible to travel to China physically with current restrictions. Keeping in touch with your supplier can help prevent mistakes before they occur. Video-record yourself demonstrating how your product works so that you can send it over if questions arise during production (for tips on how to do these types of videos). With WeChat, you can use it anywhere in the world.
5) Price and quality can co-exist, with the right manufacturer
People often choose what they believe to be a lower-cost option due to time constraints. Poor quality or poor communication will often cause production delays and parts to get lost, resulting in much higher costs.
By finding reliable manufacturers who adhere to agreed-upon pricing structures, you’ll ensure that price won’t be a deal breaker.
If you find a manufacturer who does not compromise quality for low costs, your project will stay on schedule and under budget from launch to completion. Establishing clear ground rules with your manufacturers from the beginning can prevent problems that result in overruns later on.
6) Have A Timeline
Try setting a deadline for when you would like your product assembled and shipped. Since outsourcing overseas is difficult, as it may take long without knowing how long things will take, it may be stressful to be juggling different deadlines.
Setting a deadline will enable you to schedule and manage your time better, because many companies that work with foreign manufacturers are also able to help you with logistics and delivery, so you’ll be able to deliver your product on time.
7) Quality Control System All The Way
When you’re outsourcing product assembly to China, it’s important that every step of manufacturing undergoes quality control. Inspecting your products at each step guarantees that an oversight or mistake during one stage of production doesn’t cascade and lead to a shipment of defective products—which can result in expensive returns, dissatisfied customers, and even lawsuits.
It can help identify the root of problems, thus what additional quality control measures are needed to keep them from arising. Quality control is crucial for outsourced manufacturing since a short-sighted approach may miss an important step. For instance, some manufacturers may put too much glue on an item or use the wrong type of glue for it, both of which would render it unusable or break it very easily.
A manufacturer with great experience can help you go a long way, like Shield Works. We have 17 years of experience with industry-spanning expertise. If you have any questions regarding our contract assembly service, please do not hesitate to contact Shield Works.