Posts Tagged ‘Product Assembly’
9 Tips For Running an Efficient Assembly Line
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The assembly line first went into use around the 14th century in England. By the early 20th century, assembly lines were being used in production plants all across the United States. Not long after that, assembly lines began popping up in factories all over the world.
There are many reasons assembly lines have increased in popularity over the years. One reason is that they tend to be more efficient than other production methods. When done correctly, assembly lines can help increase productivity and decrease costs.
If you’re thinking about implementing an assembly line in your own factory, there are a few things to keep in mind. A single slowdown can cause a ripple effect that impacts the entire production process.
This blog post will discuss nine tips for running an efficient assembly line.
1. Have a Plan in Place
An assembly line is only as efficient as the plan that’s been put in place. Before starting production, you need to have a clear idea of what needs to be accomplished. This includes everything from setting targets to designing the workflow.
Once you have a plan in place, it’ll be much easier to keep the assembly line running smoothly. Furthermore, you need to make sure that everyone involved understands the plan. This way, they can all work together to achieve a common goal.
2. Set Realistic Targets
If you want your assembly line to be efficient, you need to set realistic targets. This means that you can’t expect it to produce perfect results every single time. There will always be room for improvement.
However, you can ensure that your assembly line is working as efficiently as possible by setting realistic targets.
One way to set realistic targets is to use a production simulator. This will allow you to test different assembly line scenarios and see how they impact the final product. Using a simulator lets you find the most efficient assembly line configuration for your needs.
Another way to set realistic targets is to track your assembly line’s performance over time. It’ll give you a good idea of what improvements are necessary. You can also use this data to make predictions about future assembly-line efficiency.
3. Communicate With Your Team
Your production line is only as efficient as the people running it. That’s why it’s important to communicate with your team and make sure that everyone is on the same page.
One way to do this is to create a production schedule. This will help everyone know what’s needed of them and when. You can avoid assembly line disruptions and keep the assembly line running smoothly by having a schedule.
Additionally, hold regular meetings to discuss assembly line problems and brainstorm solutions. It’s also a good opportunity to give feedback about the assembly line’s performance. It’ll ensure everyone is working to improve performance and assembly line efficiency.
4. Implement Quality Control Measures
If you want your assembly line to be efficient, you need to ensure that its products are of high quality. You can achieve this by implementing quality control measures.
One way to do this is to have each product inspected before leaving the assembly line. This way, you can catch any defects and fix them before they cause problems further down the line.
Another way to improve quality control is to use assembly line robots. These robots can be programmed to spot defects and remove them from the assembly line. This helps to ensure that you only make products that customers love.
5. Minimize Part Count
One way to keep an assembly line moving smoothly is to reduce the number of parts that need handling.
You can do this by incorporating more components into each part or redesigning the product so that fewer parts are necessary. Assembly line workers will appreciate having fewer parts to deal with, and it’ll help keep the line moving at a steady pace.
Additionally, reducing the part count can also lead to reduced product assembly costs. So it’s a win-win for both the assembly line workers and the company’s bottom line.
6. Use Modular Components
Another way to reduce the part count is to use modular components. This means that you can use each component in multiple products. For example, a company that manufactures car seats could use the same basic seat frame in their standard and luxury models.
This approach has several benefits. First, it reduces the number of unique parts that you need to stock.
Second, it allows assembly workers to become more familiar with the components. This leads to increased productivity and efficiency. Also, it’ll lead to a reduction in assembly costs.
7. Improve Ergonomics
One way to make assembly line workers more productive is to improve the ergonomics of the assembly line. This is possible if you ensure workers have the proper tools and equipment to do their jobs.
Make sure that the assembly line design allows workers to work without having to reach or bend too much. Additionally, assembly line workers should get breaks regularly to avoid fatigue.
Improving ergonomics on the assembly line can lead to increased productivity and fewer errors. Additionally, it can help to reduce the number of workers who experience injuries on the job.
8. Implement Quality Control Checks
Another way to increase production line efficiency is to implement quality control checks.
These checks can help ensure that products are assembled correctly and that there are no defects. Quality control checks can be performed by assembly line workers or separate quality control teams.
This process can help improve the quality of products and reduce assembly time. It’ll help identify assembly line problems, which allows you to fix them before they cause major issues.
9. Use Assembly Line Software
There are many assembly line software programs available that can help to improve efficiency. These programs can track assembly progress, schedule workers, and perform quality control checks. Additionally, some assembly line software programs can also automate assembly tasks.
Using assembly line software can help you optimize the assembly process and make it more efficient. Additionally, it can help you track assembly progress and identify issues so you can fix them quickly.
How to Run an Efficient Assembly Line
There are many ways to improve assembly line efficiency. By following these tips, you can increase productivity and quality while reducing assembly costs. Implementing even a few of these tips can significantly improve your assembly line’s performance.
Did you find this article informative? Now that you know what goes into improving your assembly line, please contact us to learn more about our assembly line solutions.
How To Evaluate A Product Assembly Company In China: 5 Strategies To Success
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As the global pandemic is continually spreading, and China insists on the zero-Covid strategy, it’s getting harder for many overseas businesses to find a product assembly company for their products.
Thankfully, you don’t have to go at it alone. Here are five strategies that will help make finding the right assembly partner much easier.
Experience
Experience is an important factor to consider when reaching out to an assembly supplier.
Nearly all of the assembly suppliers claim that they have relevant experience in dealing with any type of product so you have the confidence to work with them. But remember, some assembly companies are better at certain types of products than others. It’s better for you to partner with those who specialize in your product.
In this case, you should be careful to identify if they are telling truth. Try to clarify the questions below:
- When did the assembly plant start?
- How many engineers do you have?
- What are the processes to assemble my product?
- Have you worked on a similar project before? What was it like?
- Have you worked with an overseas business?
By answering these questions, you can figure out if the information provided to you is relevant, up to date, and available in real-time.
Capacity
The second thing you need to do is to assess your potential assembly partner’s capacity.
You don’t want to send your product and money somewhere it will sit on a shelf or in a warehouse waiting to be assembled. To ensure you won’t get stuck with products that aren’t being assembled as fast as they can, make sure you know exactly how much production space your assembly partner has is available.
If you have any concerns about their ability to meet your demand and requirements, ask them directly about their current output rate and deadline.
Don’t risk losing out on profits by making an assembly partner overburdened with your orders—go with someone who knows what they are doing.
Certifications
Not all China product assembly companies are created equally.
No matter how well-established the assembly plant is, there still may be a possibility that they don’t have proper certifications and licenses.
So, if you are concerned whether your product is being produced and assembled in compliance with regulatory standards, ensure your supplier has the relevant business licenses to operate their facility as well as any relevant compliance certifications to manufacture and assemble your product.
Here are some common ISO certifications, including:
- ISO 9001:2015: Quality Management Systems
- ISO 14001:2015: Environmental Management Systems
- ISO 45001:2015: Occupational Health And Safety
- ISO 14001 – Environmental Management
Each product or industry requires different kinds of certifications. So Each product in China requires a different kind of certificates and documents. So, always ask to check the required materials for assembling your product before any order confirmation.
Language Proficiency
One of the biggest headaches for overseas businesses to find an assembly supplier is language.
Consider working with those who have English background and speak English fluently. Although now more and more Chinese people speak English, it’s still possible to lead to misunderstanding certain points.
Therefore, remember the two principles when communicating with Chinese suppliers:
- Open – Though you and your supplier speak the same language, there is a gap in knowledge and logic that leads to misunderstandings. So try to be open and straightforward in your conversation to make both sides on the same page.
- Precise – Precision communication is fundamental to a long-term partnership. Describing your needs and requirements precisely can reduce the workload for both parties.
Services
Assembly service providers have traditionally relied on low-cost to gain a competitive edge.
But times have changed.
Nowadays, the costs of labor and land are no longer as cheap as before. More and more assembly plants are offering tailored service and support so these can be key considerations when partnering with an assembly company.
There are some assembly companies offering one-stop services from quality inspection and testing to warehousing and fulfillment, which release you from finding other services one by one.
About Shield Works
Finding a reliable and professional product assembly partner will help to boost your business by avoiding high-defect rates and unexpected delays.
Shield Work, a leading product assembly service provider in China, is ready to help you assemble your products with our well-established facility. Contact us to discuss your project today.
9 Things You Should Know Before Outsourcing Product Assembly to China
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Outsourcing product assembly to China may seem like the easiest and most cost-effective solution to getting your product out on the market, but there are plenty of things you should consider before taking this route. If you’re not careful, you could end up spending more money on additional time and resources to get your products back than if you had stayed within your home country. To help you save yourself from these potential pitfalls, here are 9 things you should know before outsourcing product assembly to China.
1. Confirm The Basics
When you’re outsourcing anything, it’s important to make sure you have as many details worked out in advance as possible. That’s what makes product assembly different from most business processes: there’s no room for last-minute changes or rework. When dealing with international outsourcers like those in China, things can be even more complex; for example, if a supplier misreads your email and ships 100 units instead of 10, it could cost you thousands of dollars (and waste even more time). It is critical that you confirm every detail—length and width of each piece, exact location of holes or slots—before starting work. If any instructions are unclear or seem incomplete, ask your supplier to confirm them before proceeding.
2. What Are Your Shipping Requirements?
One of your primary concerns should be where your products will ship from. If a made in China label is part of your business plan, then it’s important to understand what your options are for product assembly and shipping. What kind of shipping timeline do you need? Talk to multiple suppliers and share your expected lead time, incoterm and final delivery details? One big perk of manufacturing in China is flexibility. Your candidates can go great lengths to win your order. Figure out what your priorities are and don’t easily settle on one option too soon. Depending on what’s most important—quality or price—you might have some better options than others.
3. What Is Your Communication Style?
One of the most important steps in product assembly outsourcing is making sure you’re communicating with your supplier effectively. Choose a communication style that works for you and stick with it: whether it’s email, phone calls/video conferences, instant messaging, find out what your preferred method of communication is and don’t waiver from it. If email is what you like best, make sure that your emails are on time and detailed; if you prefer conference calls, try to speak over each other as little as possible; if video conferencing is easier for you, get into a routine where both parties participate instead of just watching. The IM application, WeChat, is widely used in China. If you prefer instance responses, this might be the way to go. Regardless of how formal or informal you think your communications should be—stick with one style that works best for both parties.
4. Do You Need To Check on Quality?
If your product is new or complex, then you should definitely have someone on-site check on quality control. If it’s a well-established and simple design, some entrepreneurs may choose to trust their suppliers more and forgo regular visits. Either way, keeping in contact with your supplier can go a long way toward preventing mistakes before they happen. With the pandemic going on, it’ll be nearly impossible to travel to China physically. You might as well make good use of technology, like video recording! Use it to record yourself demonstrating how your product works so that you can send it over if questions arise during production (for tips on how best to do these types of videos). WeChat is great since it can work in any countries.
5. How Important Is Price?
One of your most common concerns is likely price. Oftentimes, people are under time constraints and are forced to choose what they think is a lower-cost option. But often, you end up spending much more when poor quality or communication causes delays in production and parts get lost in transit. The best way to ensure that price isn’t a deal breaker for your product assembly is by finding reliable manufacturers who adhere to agreed-upon pricing structures. Finding a manufacturer that doesn’t sacrifice quality or support for low costs will keep your project on schedule and under budget—not just at launch but moving forward as well. By establishing clear ground rules with your manufacturers from day one, you can reduce problems that lead to overruns later on down the line.
6. Do You Need Drawings/Sketches?
Sending drawings/sketches is ideal if you have a firm idea of what you want your product assembled, but no prototype. If you’re still in process with your design, it’s a good idea to wait until it’s finished before sharing. That way, whoever you hire can work off something concrete and visual. Many outsourcers use CAD technology for products with multiple parts or components; because foreign workers don’t always speak English fluently, drawings are a must for these types of projects.
7. Do You Have a Timeline?
Give yourself a deadline for when you want your product assembled and shipped. When outsourcing overseas, it can be difficult to gauge how long things will take, which can cause stress as you try to juggle multiple deadlines. Having a set timeline will allow you to manage your schedule more accurately. Many companies that work with foreign manufacturers are also able to provide assistance with logistics and shipping should you need help getting your products delivered on time.
8. Set Up Quality Control Throughout Manufacturing Process
When you’re outsourcing product assembly to China, it’s important that every stage of manufacturing undergoes quality control. Inspecting your products at each step ensures that a simple mistake or oversight at one point in production doesn’t snowball into a mass shipment of defective products—which can mean expensive returns, dissatisfied customers and even lawsuits. It can also help identify exactly where problems arise—and thus where additional quality-control measures should be implemented. Quality control is particularly important when outsourcing manufacturing because a hasty approach may skip important steps. For example, some manufacturers will cut corners by putting too much glue on an item or not applying enough pressure during gluing—both of which could render it unusable or prone to breakage.
9. Find the Right Supplier and Start Communicating with Them
It’s important that you find a company that specializes in product assembly. Some companies are not able to assemble products, and will send your components to another supplier who can complete assembly. Finding a reliable, competent partner will help make outsourcing a positive experience for both parties. Once you’ve found someone you want to work with, communicate clearly and directly in order to make sure each party understands what’s expected from them. Transparency is especially important when it comes to communication, as that way you’ll avoid misunderstandings or confusion which could delay your project schedule.
Shield Works is always ready to be your trusted partner for product assembly with our in-house and bilingual engineers. If you have questions regarding our contract assembly service, please don’t hesitate to contact us!
Product Assembly Services in China: How to Secure Supply Chain Risk
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The Chinese government is on a mission to produce 70% of the world’s electronic components. When you think about it, that’s an ambitious goal.
However, electronics aren’t the only thing manufactured within its borders. In fact, China manufactures a considerable share of the world’s goods.
If you’re considering outsourcing products or services to China, however, how would you manage risk? Well, with some insider insight, you can safely reap the benefits of product assembly in China.
Keep reading to learn more about how to secure supply chain risk for product assembly services in China.
Understanding Supply Chain Risk
Global supply chain risk is one of the biggest concerns of the world’s shippers. You never know when your supply chain could become exposed to an unanticipated vulnerability.
These occurrences can lead to increased costs. Even worse, you could end up with unhappy customers. It’s critical for you to mitigate these and other supply chain issues.
More supply chain stakeholders are turning to supply chain risk management for this reason. The term refers to the processes, strategies, and tools used to reduce supply chain risk. They can help you to identify dangers that could affect your supply chain.
The Benefits of Managing Risk
Your company could enjoy considerable benefits from a supply chain risk assessment. For instance, a risk assessment can help you reduce profit loss. It can also help you to ensure peak efficiency in production, fulfillment, and delivery.
This kind of evaluation will also improve the speed and effectiveness of your company. It will help you to respond to emerging situations that could affect your supply chain.
A risk assessment will also help you keep up with regulatory issues and maintain compliance. Moreover, it will help you create a reliable process for managing unexpected interruptions in your supply chain.
Even More Benefits of Effective Supply Chain Management
China’s assembly companies have unmatched expertise in putting together complex goods like electronics. Still, regular risk assessments can help you protect the reputation of your brand.
They’ll help you increase your competitive advantage. Also, risk assessments will help you improve customer satisfaction.
Most customers take for granted that you’ll deliver products whenever they need them. In reality, however, supply chains are quite fragile. For every activity and every level of your supply chain, there’s a risk of disruption.
The Importance of the Risk Mitigation Process
Your supply chain might only have one supplier. Alternatively, it could have thousands.
Imagine a pharmaceutical company that needs a third party to supply pill bottles. It may also need another supplier for the external packaging. Meanwhile, this company might also need an additional supplier to handle labeling and other aspects of product packaging.
You may have your own employees who manage various tasks, like taking orders. Yet, you more than likely use a third-party credit processing company. In turn, that company might contract with another firm to perform credit checks.
Any point in this supply chain is subject to vulnerability. The reliable, timely delivery of your goods would depend on all these suppliers. If any of them fails to perform as expected, you might not have the ability to deliver your goods on time and at the right price.
Effective Risk Management Matters
With a risk management process, you’d start with identifying the parties in your supply chain. You must emphasize the most critical suppliers.
Next, you’d assess them for regulatory compliance. You can then go on to assess your suppliers’ suppliers.
You must review every supplier for insights into past performance. You must also assess their potential risks to your supply chain.
If you discover issues, you must address them immediately. It’s important to resolve your findings as quickly as possible.
In the end, you should set up a monitoring system with real-time dashboards and up-to-date reports. This kind of system allows for continuous monitoring of your suppliers and notification of any critical changes.
Key Risk Management Points to Consider
There are four primary steps in this process. They include:
1. Identification
2. Quantification
3. Mitigation
4. Response
You must identify the risks that can impact your supply chain. You must also identify where you can find these risks in your supply chain.
Next, you must estimate the potential financial, operational, and reputational impact of these risks. Then, you can develop strategies to offset the negative impact of various forms of supply chain disruption.
Finally, you must figure out how quickly you can respond to a disruption. You must also assess how long it would take your company to recover from this kind of event.
Product Assembly Services in China
Suppose you were to hire a product assembly company in China. In that case, you must perform robust due diligence and risk mitigation. You must uphold the integrity of your imported goods.
In the United States, for example, there’s growing interest in countering controversial business practices. With this in mind, the US government has issued an advisory about potential exposure to these kinds of activities in certain regions. United States lawmakers expect companies to perform robust due diligence to combat allegedly unwelcome business practices in these territories
Protecting Your Interests in China
Furthermore, this advisory is an interagency effort. Involved organizations include the following:
• Department of Labor
• Departments of State
• Homeland Security
• Treasury Commerce
• United States Trade Representative (USTR)
These agencies are working together to draw attention to supply chain risk to US businesses related to areas of special interest.
The advisory warns that US businesses must have an awareness of their legal exposure. They must know whether partner entities in the area are linked to companies that maintain disputable business practices.
If so, decision-makers in these firms could face liability for criminal statutes and sanctions. Meanwhile, their companies could face export controls and import prohibitions.
Areas of Special Concern
Again, many companies are deemed responsible for these allegedly disputatious practices have headquarters in specific areas. In these areas, it’s implied that many cases of aforementioned business practices occur. These companies participate in various industries, including:
• Agriculture
• Cell phones
• Construction
• Cotton
• Electronics assembly
• Footwear
• Gloves
• Noodles
• Sativa
• Sugar
• Textiles
• Toys
What Can You Do?
If you believe you’ve become exposed to liability, you must increase auditing and other supply chain due diligence practices. In the above reference, for instance, you’d monitor for warning signs of a potentially disreputable business partner’s savory business practices.
This would become especially important if you were to continue doing business with a possibly distasteful company. In this case, you’d closely watch a company that hides the origin of its goods or ownership.
You’d also practice extreme caution with a company that has high revenue but a low reported number of employees. You could evaluate this circumstance by reviewing the company’s contributions to China’s social insurance program.
You could also monitor for a company’s use of terms that seem to indicate that a company is spinning its unfair practices. This elevated level of due diligence is essential when dealing with suppliers to ensure the integrity of your company’s brand and reputation.
Stay Informed
As a business operator, it’s also important to stay informed about developing sanctions and Withhold Release Orders (WROs). You must also monitor goods highlighted by the Department of Labor. The agency maintains a list called List of Goods Produced by Child Labor or Forced Labor.
The list includes the names of products and companies subject to WROs. You should also monitor for names on Department of Treasury lists. These documents include Specially Designated Nationals (SDN) and Blocked Persons lists.
Conduct Independent Audits
There are anti-sanction laws in China. As a result, you could find it’s difficult to secure reliable and independent information from native entities. You could even have trouble eliciting accurate information from your legal aid in China.
Accordingly, when working with a service provider in China, you should also conduct independent, on-site audits when possible. This practice promotes increased supply chain transparency.
Your Responsibilities as an Importer
You can’t defend yourself from liability by claiming a lack of knowledge. For example, you could find out the first or second level of your supply chain in China has disappeared.
It’s counterproductive to use lack of knowledge as a defense. This kind of defense will set you back if the Chinese government engages your company.
This position will make it much harder for you to gather an origin to destination paper trail. You’ll need this information to satisfy any inquiry or detention notice from the Chinese government.
Doing Your Due Diligence
You must remain prepared for a government inquiry, especially if you suspect foul play on the part of a supplier. In this instance, you may need to gather supporting purchase records.
You might also need to gather production documents. You could also need to collect labor documentation.
Overall, you might gather the same information you would need during an unfair trade investigation. These types of investigations might include antidumping or countervailing duty verification.
The Big Picture
When you partner with a reputable OEM manufacturing service provider in China, your biggest benefit is cost savings. The assembly service will create your products in bulk. As a result, you’ll save money on production costs.
Furthermore, you’ll find that the products are of superior quality. Still, it’s vital to maintain strict testing standards. If you’ve hired competent OEM manufacturers in China, they can withstand your testing.
Leveraging a China Assembly Service
There’s a good reason why OEM manufacturers in China provide the most outsourced production in the world. China has advanced production capabilities.
These capabilities make it easy for companies to meet massive production numbers. More importantly, the companies can do so at an affordable price.
It’s true that China is one of the first regions hit by the pandemic. Yet, the government has been able to contain it largely within the region.
It’s for these reasons that large brands like Apple and Nike outsource their contract manufacturing to China. In light of the pandemic, the nation’s positioned as one of the first countries that can dive back into full steam manufacturing.
Partnering for the Win
Some companies couldn’t exist without China’s assembly services. China service providers have specialized technology that allows them to create components that many companies couldn’t produce on their own.
When outsourcing product assembly services, you allow another company to produce your product. Yet, you’ll keep all intellectual property and trademarks.
Still, another company manages production. In China, this process often takes place through a network of multinational suppliers.
It’s vital to locate and secure an agreement with a China assembly company that you can trust. An experienced consulting company can help you to do just that.
Let Us Help You Safely Navigate Your Importing Risks
Now, you have a better understanding of risk when working with product assembly services in China. If you need to find a reputable China service provider, Shield Works Precision Mfg. can help.
Please feel free to contact us today to learn more about reputable assembly services in China.
Outsourcing Assembly: How to Use a China Assembly Service in Your Supply Chain Strategy
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Despite recent uncertainty in the supply chain, China continues to serve as the second-largest exporter to the United States. For many companies, a partnership with a Chinese assembly service is essential for solidifying their full business potential.
Decision-makers around the world understand the importance of operating in a calculated and gradual way in China. With this in mind, how would you launch and scale your China assembly operations effectively?
Keep reading to learn more about outsourcing assembly and how to use a China assembly service.
Getting Off to a Good Start
Outsourcing production to China can serve as a vital part of your supply chain strategy. However, there are caveats involved when initiating business with China assembly services.
For instance, out-of-country interests typically have a modest local presence. They’re also unfamiliar with the nation’s bureaucracy and legal system.
Also, these firms must manage cultural barriers in the local business environment. Often, these companies make mistakes due to their lack of experience.
You can overcome these kinds of issues by working with a professional service provider that operates in the China market. You’ll find that this kind of consultant is aware of all local regulations. More importantly, they’ll help you operate efficiently from day one.
Managing Import Regulations
Companies often face another dilemma when starting business negotiations with OEM manufacturers in China. They face problems dealing with the local currency.
For some companies, doing business in China doesn’t justify the investment in establishing a local branch. On the other hand, some China service providers don’t want to accept payments in foreign currency. Some companies may not even have this capability.
By working with a China assembly service provider, however, you can enlist a consultant to perform these transactions on your behalf.
Finding a Stable Supplier in Uncertain Times
If ever an event represented uncertain times, the pandemic is definitive of this circumstance. During this and other market disruptions, companies must make operational adjustments. These adjustments result in a loss of time and risk-taking that are inherent to change.
Still, you can remain stable and flexible if you manage change properly. By outsourcing contract manufacturing in China, you can adjust to changes quickly.
Your business may have a sensitivity to these kinds of situations. If so, the benefits of working with a partner that always has their feet on the ground in China are obvious.
The Freedom to Focus On Growth
You need an efficient and economical solution for managing your business activities in China. With it, your sales managers can focus on finding more business.
Meanwhile, your company representatives can focus on other important business development functions. For instance, they can work on building your customer pipeline.
Tasked with managing your overseas interests, your team members could find themselves overwhelmed with China’s bureaucratic and operational requirements. As a result, they can struggle to find time to sell your products and grow your company’s presence.
Reducing Costs With the Right Partner
In most cases, it’s faster to have your products assembled in China. This is the exact kind of advantage your company needs.
China assembly companies can provide customized production facilities suited to your needs. These facilities serve as a cost-effective and fast solution for OEM manufacturing.
They enable you to operate your outsourced manufacturing processes responsibly. Meanwhile, your firm will continue to enjoy the benefits of a production operation that runs more efficiently versus one on your native soil.
Let’s have a look at a few more benefits of outsourcing product assembly in China.
Reduced Labor Costs
China has remarkably low labor costs. In China, the average salary is nearly half of that of salaries in the United States. This circumstance is a huge benefit for labor-intensive industries.
Outsourcing product assembly in China can help you to lower labor costs due to high turnover. You can also further lower labor costs by outsourcing to developing cities in China.
Reduced Product Costs
China is the home of the largest manufacturing sector in the world. In a single year, China produced nearly 30% of global manufacturing output. Furthermore, export growth in China at times matches the growth of all other export activities in the world.
What that means for your business is that there’s no need to import the many goods and raw materials needed for production. In turn, you can avoid import tariffs.
The Chinese manufacturing ecosystem is engineered to build products at lower costs. Chinese factories can easily access components, affordable labor, a strong technical workforce, and assembly suppliers.
More Efficient Use of Company Resources
China is rich in talent and resources. The country has a labor pool capable of handling your in-country interest in several areas, including:
• Accounting
• Customer service
• Information technology
• Manufacturing
You can save time and have more of it to concentrate on your business by outsourcing.
Meanwhile, your in-house team can focus on the core competencies of your company, such as team building, leadership, and product development. You can spare your company from using their talents wastefully on paperwork and other mundane tasks related to your manufacturing process.
Innovation You Can Count On
China ranks near the top of the global list of innovation among countries. It even outpaces countries like India, Japan, and the Philippines.
Premier China assembly services are on par with the best companies in the world. They can compete with companies in the US, Switzerland, and Sweden when it comes to innovation. In January 2022 alone, Chinese companies exported nearly $250 billion in goods.
Chinese companies have vast research potential. They can give you fast and easy access to technology. Moreover, their access to research can give you a considerable edge over your competitors in other countries.
A Legal Environment for Success
Each year, a growing number of companies import Chinese goods. The Chinese government welcomes foreign companies interested in assembly services. The country amends its outsourcing laws continually for this reason.
China works toward improving its infrastructure to ensure efficient outsourcing. At times, the country has spent ten times more on infrastructure development compared to the United States.
Yet, China’s improvements go beyond bridges and railways. The company has also developed its digital infrastructure, supporting the rapid transfer of vital business information.
Like any other industry, however, there are both good and bad elements in the Chinese market.
Challenges of Outsourcing China Assembly Service
If you choose the wrong service provider, you can find they deliver low-quality products. Often, these products won’t meet international standards.
Despite their affordable cost, they don’t offer much value. You must remain vigilant to ensure that your Chinese assembly service produces high-quality products.
You can achieve this goal by conducting regular quality control audits. Alternatively, you can hire a knowledgeable partner in China to conduct regular inspections on your behalf.
IP Protection
In addition, intellectual property rights vary around the world. With this in mind, you must research China’s copyright and trademark system. This task is especially important when a service provider has access to your designs, products, and other trade secrets.
The Chinese government and many national outsourcing companies have strict IP protection measures. Still, a service provider could make copies of your products and sell them at lower prices.
It’s prudent to draft non-disclosure, non-use, and non-circumvention agreements when working with product assembly services in China. These types of agreements will offer more protection compared to a standard non-disclosure agreement.
Verifying Assembly Services
When searching for a China assembly service, you’ll eventually develop a shortlist of potential providers. Before making a selection, however, it’s critical to verify their credentials. By verifying the credentials of a service provider, you can ensure they can meet your outsourcing needs.
For instance, you must check whether a supplier can produce goods according to your requirements. You must also investigate whether they can ramp up production if you choose to scale up your operation.
You must cross-check any information a potential supplier provides. For example, you may need to verify their:
• Business license
• Customs registration certificate
• International trade certificate
• VAT invoices
A reliable consultant can help you verify that any such documents presented by a potential assembly service are genuine.
Gaining an Advantage With the Chinese Assembly
If you want to launch an efficient operation in China, it’s in your best interests to partner with a local sourcing agent. An experienced consultant can help you to choose the right China assembly service. They’ll help you to avoid investing your money in the wrong provider.
An experienced consultant can also help you select a suitable city for outsourcing. They’ll also help you to source the legal guidance you need to successfully kick-start your China operation.
Expertise You Can Take To the Bank
A knowledgeable local consultant can help you in many areas. These areas could include:
• Accounting
• Logistics management
• Human resources
• Digital marketing
By partnering with the right consultant, you can lean on them for support in all aspects of your business. Meanwhile, you can remain focused on building sales and managing your native distribution channels.
Moving Forward With a China Assembly Service
Once you’ve selected a service provider, you must create an outsourcing agreement that defines the specifics of your arrangement. For instance, you might outsource product assembly in China.
In that case, the agreement should cover important details, like price per product, production value, and other important elements. You might also highlight terms for special services like just-in-time inventory management.
Your agreement might also cover minimum productivity, working hours, and KPI tracking. It should also specify ways to resolve disputes, dissolve your agreement, and other legal matters.
Most importantly, you must ensure that the meaning of your agreement doesn’t change when translated from one language to the other.
Defining Your Specifications
You must also clearly define your product specifications. This kind of clarity will help you avoid problems.
For example, you must explain exactly what you expect from your outsourcing partner. This explanation might include your product specifications.
You must list and explain even minute details. Furthermore, you must conduct regular inspections. They’ll ensure your service provider implements your instructions correctly.
Getting Your Team On Board
It’s a big decision to outsource your assembly to China. What’s just as important is getting your internal team on board with the change.
For example, you should explain why you decided to outsource assembly to China. You should also explain to every department how they’ll benefit from the transition.
In addition, you should clarify the roles and responsibilities of each team member. In this way, they’ll know how to manage their tasks related to your outsourcing operation.
Monitoring Service Provider Performance
It can prove challenging to monitor an outsourcing partner. However, this challenge becomes intensified when your base of operation is in another country.
It’s vital that your partner works productively. You must find a way to control absenteeism and distractions.
It’s helpful to use performance monitoring software. Companies of all sizes—from small startups to global conglomerates—use productivity management tools.
With this kind of resource, you can track the time that employees work. You can also manage employee performance based on real-time productivity reports. You can also use this kind of tool to assign projects and tasks to outsourced staff members.
Your Partner in Chinese Assembly Services
Now, you have a better understanding of how to use a China assembly service. What you need now is an experienced consultant with strong ties to the best service providers in the nation. Shield Works Mfg. can help.
We believe in building productive long-term manufacturing relationships. When we set out to deliver results, it happens.
Contact us today to learn more about securing your production interests in China.
9 Reasons to Outsource Product Assembly to China
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As the name implies, product assembly refers to custom assembly that is so delicate it requires the use of precision tools and processes. The reason why you would outsource this type of assembly to China is because the precision tools and processes used in China are unmatched by anyone else in the world when it comes to cost-effectiveness and value. If you’re thinking about outsourcing your next product assembly project, here are 10 reasons why you should choose China over anywhere else in the world.
Affordable Prices
The main benefit of outsourcing product assembly to China is that it’s cheaper than having your product assembled in western countries. These days, you can get a variety of products, from T-shirts and baseball caps to umbrellas and pot holders, for a fraction of what it would cost if they were produced domestically. The comparatively low cost of living in China allows your company access to hundreds of skilled laborers who are willing and able to assemble products at a very affordable price. In fact, as much as it has grown over the years, labor costs in China are still much lower than they are in the west. Those savings can be used for higher-quality components or marketing and promotion so you end up with both an inexpensive final product and plenty left over for other aspects of your business.
Fast Delivery Time
When it comes to outsourcing, speed is critical. If a project isn’t finished on time, there’s a good chance you won’t receive any money from your client, and you could lose future business as well. That is why you want to be sure that when outsourcing product assembly in China, you are going with someone who can deliver quickly. Many Chinese factories with some of the best product assembly capabilities in all of Asia can get your parts out in less than 10 days when they are needed urgently, but they also have other faster shipping options as well. Assembling parts in China doesn’t have to take forever, but you do need to make sure that things are being done correctly by going with reliable manufacturers.
Quick Response Time
With China’s vast manufacturing and assembly experience, a proven system has been developed for shortening response times. You will get quicker quotations and better turnaround time on product samples and bulk orders. Most of the customers from the west comment that the quotes in China are extremely fast; many receiving them within 12 hours of first contact. It also depends on what needs to be made: if you need a simple design, then a quote can be given within 1 hour. If it’s more complicated, then it might take us 2-3 days. If everything is clear in your order details (material, dimension, quantity), your Chinese partner can send you a quotation immediately upon receipt of your order information or drawings.
Process-oriented Quality Control
Process-oriented quality control is very commonly seen in China now, where workers are given a certain amount of time (often just one minute) to assemble an item. If it takes longer than that minute, there’s something wrong with either their training or their tools and materials. Chinese firms have become experts at using very simple, easy-to-use products that can be built quickly and accurately. This type of approach could easily be used in other assembly lines nationwide in China—if you want your product built quickly and correctly, start by building a tool that makes it easy to do so.
No Surprises with Lead Times
You know exactly how long it takes for products to get from China. Since your goods are being produced offshore, you won’t have any unpleasant surprises about delivery dates either. You can choose from a variety of shipping options and will be provided with an estimated arrival date. And as long as you get things on time, no one will complain!
Diverse Product Lines
Diversifying your product lines is a good way to weather any economic storm. The U.S. auto industry’s reliance on trucks and SUVs is what brought them down in 2008; GM and Chrysler were making cars that no one wanted—not even Americans! Don’t make that mistake: Diversify your offerings, and you’ll be able to weather any storm that comes your way. China, with over 30 years of experience in manufacturing for the whole world, is a very ideal place for that with such variety to offer. Even when it comes to product assembly only, you can still be presented with countless options of industries.
Full-time Staff for 24/7 Support
Offshore outsourcing companies in China have full-time staff that are always available to provide assistance on your manufacturing project. There is no outsourcing night shift. You will be able to call them at any time and they will provide assistance with anything that you need. This is much better than waiting days for a reply from someone working at an office in another time zone, who may or may not understand what you want or be aware of specific details about your project.
More than 30 Years of Experience in Manufacturing Products for The World
People in China have been making things for a long time. And for good reason: it’s what they do best. You can count on China’s manufacturing capabilities, processes and workers, which has helped make them an integral part of supply chains and contributed to their high-value reputation. That makes outsourcing product assembly a very attractive proposition indeed.
A Wide Range of products Including Electronics, Medical Devices, Plastic Parts, etc…
Chinese manufacturers offer a wide range of products including electronics, plastic parts, medical devices, and much more. There’s a good chance that there’s a manufacturer in China capable of producing your product at competitive prices while focusing on higher quality products. This means that raw materials are relatively cheap and easy to acquire from nearby suppliers or imported from various countries around the world. No matter what type of product you need manufactured, there is likely an experienced factory in China ready to help you get it done.
Shield Works is one of your best choices with a self-owned IP protected, in-house bilingual engineering team and over 16 years of experience of manufacturing in China for clients worldwide, including product assembly. Please feel free to contact us if you are interested.
14 Benefits of Outsourcing Electronic Assembly to China
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It’s no secret that China is the world’s factory. The country’s economy has grown rapidly in the past few decades. In fact, its share in global manufacturing output has been growing steadily at around 2% each year.
Its manufacturing goes from textiles to clothing, machinery, electronics, and even electronic assembly. As a result, manufacturers are adopting new technologies that allow them to stay on top of the game. It’s for this reason that China has become a world-class outsourcing destination.
If you’re thinking of joining the bandwagon, you absolutely should. There are many good reasons why you should outsource your electronic assembly in China. If you want to know what these reasons are, keep reading to find the top most beneficial reasons below.
1. Unmatched Expertise in Electronics
Many people are unsure about why product assembly in China is so popular. The answer boils down to the country having access to the resources required for manufacturing. Most manufacturers based in China have been doing this for generations.
They have a wealth of knowledge that surpasses what most other companies from around the world can produce. Does your company need a certain level of quality for its products? Outsourcing electronic assembly work to China would be a good idea.
Their highly skilled workers and advanced equipment mean top-quality production. China also specializes in developing affordable and reliable electronic products. When outsourcing, you get access to a team of seasoned experts that have years of experience in this field.
2. Availability of Different Types of Equipment and Facilities
China is a country with a large number of factories that offer electronic assembly services. There’s a high availability of different types of equipment and facilities. Hence, your company will be able to choose the right manufacturer for your production line.
You can focus on meeting customer demands by offering products manufactured as per their needs. In China, it’s easy to pull off product assembly, whether you need commercial or industrial goods.
3. Large Amount of Products Ready for Shipment Within 24 Hours
The fast-paced world we live in today has seen consumers demand products faster than ever before. As a result, many companies outsource to China because it offers quick turnarounds.
In most cases, companies can have all their products ready for shipment or delivery within 24 hours. This is one of the most significant advantages of outsourcing to China.
4. A Wealth of Materials and Services
China has a large number of suppliers, contract manufacturers, and logistics providers, all of which are necessary for running an efficient production line. Your business will not slow down even if you plan to increase the volume of goods produced for sale.
Companies that outsource their materials to China also get to save on storage space. You don’t need extra storage for materials and excess products. This makes manufacturing in China one of the best strategies.
5. Accessibility and Eco-Friendliness
China has expanded its economy to make it more accessible to people all over the world. This is possible due to low costs and simplified processes through automation and mass production.
Electronics manufacturing is one area where this is very efficient. The best part is that it makes consumer goods available at affordable prices.
For this reason, many countries outsource labor-intensive jobs to China to cut down on labor costs. You see, outsourcing eliminates the need for companies to set up manufacturing plants.
Even better, it’s increasingly eco-friendly. You eliminate the carbon footprint and wastage of materials that would be a result of manufacturing.
6. Quality Assurance and Quantity Control
Outsourced manufacturers are held accountable for providing quality goods and services. This is done by testing every product before it leaves the factories. They ensure that they meet all quality standards during transit and after delivery.
With this system, customers don’t have to worry about receiving faulty units. China is packed with highly skilled professionals that ensure quality control.
Another benefit of outsourcing your electronic assembly jobs to China is quantity control. You’ll be able to produce goods in the exact quantities you want, whether it is 1 or 1000, depending on your budget. With this flexibility, businesses save thousands by not having extra stock lying around.
7. Time Savings and Faster Time-to-Market
Outsourcing electronic assembly to China enables businesses to launch their products faster. Manufacturers in China can meet deadlines due to working at a fast pace. Companies outsourcing to China will have the advantage of launching their products on time.
This means that they can start marketing their goods early and increase sales before competitors even get a chance to enter the market. Furthermore, the turnaround time for getting samples is very short. The process makes it easy for businesses to test products before placing larger orders.
8. Free Trade Agreement (FTA) Benefits
Many high-tech companies outsource their manufacturing to China because of the FTA benefits. These include tax cuts, tariff remissions, and stimulus packages. Companies don’t have to worry about dealing with one country’s tariffs.
No tariffs will apply if they pass through another FTA member nation. At the same time, companies also enjoy zero customs duties on goods sold. This results in higher market penetration compared to non-FTA members.
9. Diverse Product Portfolio and No Minimum Order Quantity
China has one of the world’s largest populations. As a result, they have developed numerous manufacturing hubs. These hubs make it easier for businesses that outsource to access diverse markets.
If there is an increase in demand for one type of product, companies can easily scale up production. In China, facilities are already readily available and production can start ASAP.
Outsourcing electronic assembly to China is also ideal for start-ups and small businesses. They can do so without having to worry about meeting a minimum order quantity.
This allows them to experiment with a new product or design. Moreover, it also allows these companies to create personalized products at affordable prices.
10. Learn from Others’ Mistakes
Outsourcing your electronic assembly jobs saves you from making costly mistakes when entering a new market. Chinese manufacturers have years of experience. They also handle quality control and shipping operations.
They would make minimal to zero mistakes and not compromise on quality. This allows you to benefit from their expertise without worrying about major setbacks.
They have also established long-term relationships with shipping companies in America and Europe. They can negotiate for further discounts when sending goods to your country.
11. Reduced Overhead Costs
Companies that outsource to China can save up to 50% of overhead costs. This is money they would have spent if they were assembling them in their own countries. Low labor costs combined with low operating expenses make outsourcing effective.
Manufacturing in China is also possible because of the logistical efficiencies available. This includes easy access to seaports, airports, railways, and roads.
They make it possible for companies to ship goods quickly. Even when orders increase at the last minute.
At the same time, you can monitor product quality through tracking systems. Tacking in real-time allows you to receive fast feedback on all your production.
12. Lower Capital Requirement
Outsourcing electronic assembly to China leads to lower capital requirements. This is a huge benefit compared with setting up manufacturing plants locally. Because of the inexpensive labor market, it’s possible to hire hundreds of people at once.
This means that large orders are processed with minimal capital outlay. On the other hand, local manufacturing requires large amounts of capital. You have to hire or contract workers individually instead of hiring them by batch.
13. High-Tech Equipment and Affordable Labor
Advanced technologies are available for businesses that outsource their assembly to China. This is because of the availability of high-tech equipment in transferable conditions. The latter allows lower labor costs.
Electronics manufacturing jobs are being replaced by automation. It allows manufacturers to reduce costs further. In this way, companies can keep up with the competitive market without spending a lot.
14. Competitive Advantages and Business Growth
Businesses find it difficult to compete with bigger companies. However, by outsourcing their electronic assembly jobs to China, they can gain a competitive advantage. This is because of lower labor costs and proximity to the market.
Lower labor cost means that businesses have more affordable products than larger competitors. Having a warehouse in China means selling products to competing businesses at lower prices.
Outsource Electronic Assembly to China
Outsourcing electronic assembly can allow companies to focus on developing new technologies. Companies that outsource product assembly in China are able to benefit from the country’s massive market while still complying with their own innovation demands.
Are you ready to outsource your electronic assembly to China? Shield Works is the answer. We offer high-end electronic manufacturing services to businesses around the world. If you need a quote, simply contact us here.
Which Industries Benefit the Most From Product Assembly in China?
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Globally, companies realize the benefits of manufacturing their goods in China. However, you might wonder which industries benefit the most from product assembly there.
Today, we’ll take a look at the industries that benefit from manufacturing in this nation. Keep reading to learn more about which industries benefit the most from product assembly in China.
China and the Global Marketplace
Around the world, there’s a wealth of goods that were made in partnership with a China assembly service. Some companies manufacture their goods in China because of the abundance of affordable employees.
Also, China’s ecosystem of suppliers, component manufacturers, and distributors has evolved. Now, the nation is a more cost-effective and efficient place to manufacture many products.
Years ago, many individuals migrated to China seeking work. Now, the labor pool in China enables the region to produce goods cost-effectively and in bulk.
Furthermore, China factories can meet any seasonal industry requirements. They can even help your company to meet unexpected fulfillment needs for sudden rises in demand.
Doing Business in China
Manufacturers in China don’t operate in a silo. Instead, they rely on a network of competent business partners. These partners include:
• Clients
• Component manufacturers
• Distributors
• Government agencies
• Suppliers
Together, these partners facilitate efficient production through competition and cooperation. In fact, the business ecosystem for product assembly services in China has evolved considerably over the last three decades.
Big Players in Product Assembly in China
Shenzhen borders Southeast Hong Kong. The area has become a hub for the electronics industry.
It’s cultivated an effective ecosystem for meeting companies’ manufacturing and supply chain needs. This ecosystem includes component manufacturers.
Also, the area’s factories employ affordable workers. However, part of the local workforce also consists of a highly skilled technical workforce.
Area manufacturers also partner with assembly suppliers. Moreover, they work closely with their clients.
Some of the most well-known and biggest brands in the world have realized the advantage of manufacturing and product assembly in China. For example, Apple Inc. leverages China’s supply chain efficiency. The partnership helps to keep the company’s costs low and its profit margins high.
FoxConn Technology Group is another major company that operates in China. It works with several suppliers and manufacturers of components in the area.
In fact, several industries rely heavily on OEM manufacturing in China.
Industries That Rely on Product Assembly in China
The global economy is expanding. Simultaneously, companies are struggling to meet the increasing demands of consumers.
As a result, a growing number of companies around the world are outsourcing manufacturing and product assembly to China. By doing so, these companies can afford to produce more products. More importantly, they can keep pace with rising consumer demand.
Still, there are some industries, in particular, that benefit from partnering with China. Let’s have a look at them.
Electronics
Electronics are one of the top goods exported with the help of manufacturing in China. In the United States, for instance, consumers are passionate about electronics.
The citizens of China represent only about 40% of end-users of electronics. Most of the electronics manufactured in the country are for export.
Some experts forecast that reliance on product assembly in China will continue to grow over the next decade. Around the world, there’s no sign that the demand for consumer electronics is slowing. As a result, a growing number of electronics companies will likely turn to China to support their operations.
Medical Supplies
A considerable number of medical equipment firms source product assembly in China. The devices designed by the medical field save lives. They also help to improve the quality of life for patients.
Their partnership with regional manufacturers helps to curtail costs. Most importantly, medical equipment companies continue to work with manufacturers in China because they consistently receive high-quality products.
Plastics
There’s no place on the planet that doesn’t use plastic goods. No matter where you go, you’ll see goods made of plastic. In part, companies can keep up with the demand for plastic goods because of their relationship with manufacturers in China.
Many of the things that people use daily are a result of contract manufacturing in China. There’s plastic in nearly every tool, toy, and component.
Factories in China continually output plastic toys, electronic devices, and parts. It’s in all the top manufactured products in various consumer industries.
People rely on these goods every day. As a result, the plastic industry’s reliance on OEM manufacturing in China will likely continue.
Textiles
Factories in China produce an incredible amount of clothing and textiles. In fact, clothing and textiles are the top exports in China.
Many United States companies sell textiles made in China. Manufacturing in China is a vital part of the fashion industry.
As with other industries, manufacturing in China enables companies to produce high-quality, affordable goods. Moreover, the production capacity of OEM manufacturers in China enables the fashion industry to meet the ever-increasing speed of today’s fashion cycles.
A Trusted Manufacturing Partner in China
Now, you know a bit more about which industries benefit the most from product assembly in China. Still, have you ever thought about how your company could take advantage of working with suppliers and manufacturers there?
If you want to learn more about working with companies in China, Shield Works Precision Manufacturing can help.
Our warehouse and manufacturing facility is located in the heart of Zhuhai City near the South China Greater Bay area. We provide custom OEM manufacturing, assembly, and warehousing. For more than 16 years, Shield Works Precision Manufacturing has worked with a growing international client base.
Please feel free to contact us today to learn more about risk-free, high-quality manufacturing solutions in China.
Pros and Cons of Product Assembly Lines
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Did you know that the assembly line has been around for centuries? It is technically an age-old method that is so effective we still implement its uses in the year 2021. Product assembly consists of a line of workers, each with a designated job, to ensure that a product’s parts secure correctly before going out on the market.
These products could be anything from ketchup bottles to your newest technological gadget. If you are a business that makes mass-produced items, you should consider an assembly.
But is it worth it for your company? If you want to know the answer to that question, keep reading our guide for the pros and cons of product assembly in China.
Pro: Mass Production
Chinese assembly lines produce nearly 50% of the world’s goods and products. Mass production was one of the leading factors that brought China into industrialization in the first place. It is one of the main pros of product assembly.
Let’s say your company produces a few hundred, maybe one-thousand, products a month. By choosing Chinese assembly services, you and double, even quadruple that amount per month.
Your product numbers would soar. You would be able to meet your client’s needs more efficiently.
Pro: Improved Profit
Your numbers would increase dramatically with an assembly team from China. These professionals would ensure that you receive mass amounts of your product as soon as possible.
That way, you can keep up steady production and re-stocking methods. The more product you have on the shelves, the more sales you will likely receive. Down the road, assembly lines will save you money while increasing your profits.
Pro: Product Uniformity
When a product is popular, you want every piece to look like the last. People do not buy things like new technology for their uniqueness.
Many want items like that because they enjoy the design and how they look. If you create your product on your own or with a small team, there is no guarantee that every item will be the same.
However, with an assembly line, you can count on uniformity. That will save you the headache from angry client calls complaining about the aesthetic state of their product.
Pro: Upgrading Benefits
If you compared product assembly from decades ago to where we are now in 2021, you wouldn’t recognize anything. That is because assembly lines benefit from upgrades.
Manufacturing teams constantly employ things like new systems or materials to improve efficiency over time. With every upgrade, the process improves. So, you don’t have to worry about time issues when you put in an order request.
Pro: High-Quality Products
With Shield Works Assembly lines, we implement a quality-first approach. That means we have methods to ensure your products are of the highest grade possible.
Nowadays, most assembly lines hire quality inspectors stationed at the end of the manufacturing process. These professionals check the final products for issues like defects and deformations.
They also ensure the products look alike, so everything you order is identical. With our quality control at hand, we can identify any major flaws before shipping your products to you.
If there is something wrong, we will fix each item. That way, you don’t have to worry about receiving anything less than perfect.
Con: Labor Issues
Assembly lines provide monotonous work for employees. As a result, it is hard to find people who want to work a job like this for eight or more hours. When people work for product assembly, they essentially stand in one place and perform one task all day.
That task could be something as simple as ensuring a machine screws a top on straight. On top of this, the buildings for product assembly present dangerous worker conditions.
Many people experience severe injuries and maiming due to machines. They can also suffer from health issues if there is dust, dirt, or mold present. That’s why it’s critical to choose a company that promises a safe and comfortable working environment.
Con: High Start-up Costs
You will spend a decent amount of money at the beginning of your product assembly venture. Sure, they do help you make more money.
But to begin with mass manufacturing, be ready to pay for start-up costs, employee labor, and factory space.
Of course, this is true of everything you begin in business. Keep in mind that everything in business takes money to make money!
Con: Requires Strategic Thought
Never decide on something without giving it any strategic thought. That will lead to complications down the road. When it comes to OEM manufacturers in China, you have quite a few things to consider.
You want to think about things, like what materials to use for your product. You will also have to consider the methods the team implements and even the shape of the assembly line. For instance, some people prefer a u-shaped line because it adds to the manufacturing efficiency.
Hire Product Assembly Services in China
As you can tell, there are several pros and cons of employing product assembly in China. However, the pros do outweigh the cons because you get more products on a speedier schedule.
Your company will boom once you hire a product assembly service.
We hope this article helps you make an informed decision for your company. If you require assembly services, then look no further than the China team at Shield Works.
Feel free to contact us. We are happy to answer any questions and get you started with OEM assembly today.
Outsourcing Product Assembly in China: What to Know
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Outsourcing product assembly to China can help grow your business and increase your bottom-line.
It’s a step that many companies are taking to help bolster their manufacturing process, reduce turnaround times, and save on costs.
But finding the right product assembly partner isn’t always easy and problems often arise due to business misunderstandings. To mitigate any issues there are some important things to know.
After all, is outsourcing really worth it for your business? And how do you find the right assembly partner in China? Keep reading to find out.
Benefits of Outsourcing Product Assembly
More and more businesses are opting to outsource their product assembly process to China. Why? Because it provides several benefits over the traditional in-house approach.
Here are some of the main benefits of outsourcing product assembly.
Cost-effective
Assembling complex products often requires a hefty investment. For example, many electrical products need to be assembled by expert technicians. This means companies will have to hire new talent to get the job done.
On the other hand, rapid assembly may require expensive machines. Investing in this kind of equipment is expensive.
Assembly partners already possess the correct expertise and equipment to get the job done. Outsourcing this process allows companies to save on these large costs.
Outsourcing partners are experts at product assembly. They understand how to complete the process with minimal difficulty.
Access to Experts
Product assembly can be a complicated task. Depending on the product, it may require expertise beyond the capacity of your business. This is where an assembly partner comes in.
Product assembly companies already have the talent and knowledge to complete the assembly process. Their technicians assemble goods all day long and they know exactly what they’re doing.
Shorter Lead Times
Using an assembly company can decrease your lead time. In-house turnaround times are generally much longer, and, as everyone knows, time is money.
Assembly companies are experts at what they do. Their processes are refined and their technicians work fast.
Scalability
With the right outsourcing partner, it’s easy to scale up your assembly. Scaling-up in-house requires investing in more machines and hiring more employees.
Assembly companies already have the necessary equipment and technical knowledge. They will be happy to take on more work. And when you need to increase production, you don’t have to worry about logistical headaches.
Things to Know About Product Assembly Outsourcing
When it comes to outsourcing product assembly, there are some important things to understand. It all starts with drawing up a detailed strategy.
Define Your Strategy
Having a proper plan is crucial for the success of any new project. After deciding to outsource product assembly to China, there are several things to think about. You need to consider all the variables before beginning the transition.
The first step is to bring together all of the business leaders. Ensure everyone agrees about the benefits of outsourcing assembly. Once the leaders are all on board, set up a team to manage the project.
Remember to plan for the long-term when analyzing the financial benefits. A long-term approach is important for the success of your business.
Understand the Costs
Before outsourcing product assembly, you need to understand your in-house manufacturing costs. This helps when you’re choosing and comparing different assembly partners.
In fact, failing to understand your current costs of assembly can result in more money lost.
Choose Your Partner Carefully
There are many product assembly companies in China, so which one should you choose? The truth is that not all partners are created equal. Quality is a sliding scale.
When searching for a partner, you should keep in mind your own business needs and goals. Find a partner that specializes in the service that you need. And remember to read past all the showy sales speak.
Find out whether their services are cohesive enough to help you save costs. Some assembly partners are more streamlined than others.
Protect Your Intellectual Property Rights
Keeping your intellectual property safe is important for the success of your business. Outsourcing to China may be appealing, but remember to do your due diligence.
If your intellectual property is stolen or leaked, this could be a big set back to your business.
It’s important to ensure that your chosen partner’s data systems are secure. You should also do some research on the intellectual property laws in China.
Size Matters
Remember, the size of your outsourcing partner matters. If you’re a medium-sized manufacturer, look for a partner of similar size. Larger assembly companies often struggle to service smaller accounts.
A large scale assembly company might cause delays to your production line. To avoid this, find an assembly partner in China who services businesses of similar sizes to yours.
Clear Communication
Many problems that occur when first outsourcing assembly to China are due to poor communication. This usually happens due to the language barrier and differences in business culture.
In China, most staff don’t have a high level of English. It’s mostly sales members that can communicate proficiently with customers.
The good news is, if you’re aware of these issues beforehand, you can mitigate problems down the road. One way to ensure success is by writing up the specifications of your business agreement in Chinese.
Let Shield Words Take Care of Your Product Assembly
Outsourcing your product assembly to China is a big step but it comes with a lot of benefits.
Before making the switch, it’s important to have a clear plan in place. Assemble a team to handle the project and choose a partner that meets your business’s needs. Lastly, remember to ensure the protection of your intellectual property.
If you’re looking for an outsourcing partner in China, look no further than Shield Works. We’re a British-owned assembly company based in Zhuhai. We’re driven by quality and we offer customized solutions. Contact us today.